Regulation Module P/N 31613584001

User Manual MAN31613584001 – 18/06/2014

o Technical specifications
o Installation
o Connections
o Maintenance

Copyright © 2010 SOREEL. All rights reserved.

 Regulation module – 31613584001 – User Manual

1 INTRODUCTION .................................................................................................3
1.1 REGULATION MODULE P/N 31613584001 .......................................................3
1.2 APPLICATION ......................................................................................................3
1.3 MANUFACTURER.................................................................................................3
2 DECLARATION OF CONFORMITY ..................................................................4
3 WARNING ............................................................................................................5
4 INSTALLATION ...................................................................................................5
4.1 ASSEMBLY ..........................................................................................................5
4.2 EARTHING ...........................................................................................................6
5 TECHNICAL SPECIFICATIONS ........................................................................7
5.1 UNIT ....................................................................................................................7
5.2 ENVIRONMENTAL CONDITIONS ...........................................................................7
5.3 INPUTS AND OUTPUTS CHARACTERISTICS .........................................................8
6 PROTECTIONS ................................................................................................. 10
6.1 SUPPLY CIRCUIT ...............................................................................................10
6.2 ELECTRICAL MEASUREMENT CIRCUITS ............................................................10
7 CONNECTIONS ................................................................................................ 11
7.1 CONNECTION DIAGRAM ....................................................................................11
7.2 CAN COMMUNICATION BUS WIRING ...............................................................12
7.3 CONNECTION SPECIFICATIONS.........................................................................13
7.4 INTERCONNEXION .............................................................................................14
8 MODULE MEASUREMENTS ACCURACY .................................................... 15
9 MAINTENANCE ................................................................................................ 16
10 TROUBLESHOOTING ASSISTANCE ........................................................ 17
10.1 IDENTIFICATION OF DIAGNOSTIC LEDS ............................................................17
10.2 TROUBLESHOOTING .........................................................................................18

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 Regulation module – 31613584001 – User Manual

1 Introduction
1.1 Regulation Module P/N 31613584001
Regulation module P/N 31613584001:
• Carry out electrical measurements
• Control primary speed and tension regulators according to several regulation
modes, with integrated PIDs including the load regulation in sharing mode,
loading or unloading
• Carry out synchronization and the paralleling
• Carry out functional electric protections

1.2 Application
The regulation module is intended to carry out electrical measures and controls, including
the regulation, for electrical installation equipments, mainly for generating set type
installations.

1.3 Manufacturer
SOREEL
Z.I. du Cormier
18, Rue de la Gâtine
49304 CHOLET Cedex
FRANCE

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2 Declaration of conformity

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3 Warning
The assembly of this product should only be done by trained technicians.
If the product is used in a way that is not specified in this manual, the protection provided
by the product may be compromised.

. Danger
. Refer to this manual before starting up or using
the equipment

Hazard warning
Risk of electric shock or electric arc

This product may only be installed, used and maintained by trained, qualified personnel,
specifically in accordance with UTEC18510 in France and its equivalent in other countries.
The equipment must be installed in accordance with the installation standards in force in
the country concerned (IEC 60364, NF C 15-100, etc.).
For USA and Canada, installation must be carried out in accordance with NEC/CEC
installation standards.
Before carrying out any work on the product, cut off the product's power supply.
Failure to observe these precautions may result in serious injury.

4 Installation
4.1 Assembly
The regulation module must be installed in electrical equipment such as installation
cabinets, consoles or control units locked using a key or suitable tool.
Select a location that is easy to access.
Mechanical installation may be carried out in the two directions, (vertically or horizontally).
The module is positioned and installed in the equipment using four steel self drilling screws
with a diameter of Ø 4 mm (not supplied) and steel tooth lock washers. The equipment
should be tightened to ensure it is held mechanically.
Place the module in an area where the ambient conditions are suitable for the values it will
accept.

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4.2 Earthing
The equipment MUST be earthed.
Earthing can be done via one of the two methods provided :
• Either a short green/yellow wire with a cross-section of 4mm² attached to one of
the two weld studs designed for this purpose, as shown below in A and B.
• Or four steel screws with a diameter of Ø 4 mm with a tooth lock washer, as
shown below at 1, 2, 3 and 4 (not supplied). The earth connection must be made
on a plane connected to the ground.

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5 Technical specifications
5.1 Unit
Dimensions : 235mm x 190mm
Protection rate : IP20
Weight : <1.6kg (excluding packaging)

5.2 Environmental conditions

Operating and storage temperature : -20°C à +70°C
- Altitude up to 2000m in operation
- Humidity : in accordance with IEC/EN 60068-2-30
- Saline mist : in accordance with IEC/EN 60068-2-52
- Vibrations : in accordance with IEC/EN 60068-2-6
- This is a class A product. In a residential environment, the user may be required
to take the necessary measures.

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5.3 Inputs and Outputs characteristics

Relay outputs 1 and 2 :
Terminals 216 to 219
240VAC 8A or 30VDC 8A or 48VDC 0,5A
Insulation : Up to 240VAC between contacts
Electrical voltage measurement inputs :
Terminals 220 to 223 and 228 to 230.
Nominal 100VAC to 480VAC
measurement between phases
range
Maximum 300VAC between
permanent voltage phase and neutral
600VAC between
phase and phase
Overvoltage Category III
category according to 60664-1
Nominal frequency 50Hz / 60Hz
Consumption per <3VA per phase @
phase 300VAC
<1VA per phase @
100VAC
VT ratio Maximum ratio: 650
Insulation: up to 300VAC phase/neutral and up to
600VAC phase/phase.
Overvoltage category : CAT III

Electrical current measurement inputs :

Terminals 224 to 227 and 231 to 234
In maximum 5A and 1A selectable
Thermal resistance 1.2In per phase
Maximum 5In per phase for
overvoltage 10 seconds
Input type X/1AAC and X/5AAC
TC préconisé Class 0.5
Consumption per <1VA per phase
phase
CT ratio Maximum ratio: 6500
SELV circuit

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Power supply
Nominal voltage : 24VDC
Voltage range : 9 to 40VDC
Consumption : < 12W
Protected against the inversion of
polarity
SELV circuit

CAN 1 and 2
SELV circuit

Active and reactive load sharing

Insulated analog Input/ Output
compatible from 0 to 6VDC
Insulation : 1500VAC

Speed regulation
Analog input ±10VDC 100kΩ
Analog output ±10VDC
SELV circuit
Voltage regulation No. 1
Adjustable analog output
±1.25VDC
Isolement : 1500VAC

Voltage regulation No. 2

Adjustable analog output
±2VDC ou ±10VDC ou ±20mA
Insulation : 1500VAC

Relay 3 :
Terminals 251 to 253
240VAC 8A or 30VDC 8A or
48VDC 0,5A
Insulation : Up to 240VAC between
contacts

ETHERNET

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6 Protections
6.1 Supply circuit
The supply circuit is protected by a resettable fuse internal to the module.
If this LED is off and the product is however powered, disconnect the power for 10 seconds
to allow the internal fuse module to reset.
A suitable and identified device, to isolate the power supply of the product must be
positioned near the product and without restriction in its operation.
The presence of the power supply is confirmed by a green LED in close proximity of the
terminals 201 and 202.

Green LED

6.2 Electrical measurement circuits

Electrical voltage measurement circuits (terminals 220 to 223 and 228 to 230) : to be
protected by an external fuse or circuit breaker (rating 6A max). These identified
protections, must be positioned near the product and without restriction in its operation.
Electrical current measurement circuits (terminals 224 to 227 and 231 to 234) : Do not
exceed the specified values.
The terminals 227 and 234 (common to
the S2 secondaries of the current
transformers) must be connected to
ground (S2 side) (diagram opposite)
The current (network or generator)
circulates in the following direction :
P1P2.

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7 Connections
7.1 Connection diagram
Three-phase wiring diagram
N L1 L2 L3 Installation Module de Neutral : Connection with or without
régulation
neutral, neutral recommended on U1 side
L1
U1 "genset" or "power plant" voltage
L2
marker
L3

N
Voltage transformer : With (*) or without
I1
voltage
I2
Transformer
I3
(*) Contact us for the wiring diagram
COM

Wiring Diagram : Power supply and analog inputs / outputs :

Earthing
24V DC
Power Supply
From 9 to 40V DC

Reactive Load Sharing

Shielding connection

Active Load Sharing

Speed correction Input

Towards analog speed

l t
Speed regulation

Voltage regulation output No.

1

Voltage regulation output No.

2

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7.2 CAN communication BUS wiring

CAN bus wiring diagram :

Mandatory LAPP cable

+ Ref : 2170263 / 2170264

CAN
Bus Bus
CAN

(#) Mandatory short suitable

-
connection between cable
shielding and module
(#)

CAN bus topology :

CAN CAN CAN CAN CAN

Device Device Device Device Device

(*) (*) (*)

BUS

(*) Recommendation : The connecting jumpers must be short.

CAN bus terminating resistors :
Two 120Ω resistances of termination must be placed at each end of the bus, according to
the following example.
For this purpose, the regulation module is equipped with switches enabling to connect a
120 Ω resistance, for each of the four CAN bus of the module.

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7.3 Connection specifications

The complete connection must be made using a flexible multi-core cable. The electrical
conductors must be equipped with crimped metal sleeves.
Ref. for mandatory
Outputs / Inputs Terminals Raccordement Phoenix Contact
connectors
Power supply 201 et 202 1.5 mm² 1827033 - 8 points
Voltage measurement 220 à 223 1.5 to 2.5 mm² 1832549 - 4 points
228 à 230 1832536 - 3 points
Current measurement 224 à 227 2.5 mm² 1847903 - 4 points
231 à 234 Connectors retaining screws
must be tighten
Relay outputs 1 and 2 216 à 219 1 to 2.5 mm² 1792278 - 5 points
Relay output 3 251 à 253 1792252 - 3 points
CAN Bus 1 and 2 203 to 208 On 8 points power
supply connectors
Ethernet Bus Ethernet IEC Ethernet cable, category 5
8802-3 minimum
Active load sharing 209 et 210 Shielded cable : 1826982 - 3 points
d<250m : AWG 16/18
d<50m : AWG 20/22
Réactives load sharing 261 et 262 Shielded cable : 1826979 - 2 points
d<250m : AWG 16/18
d<50m : AWG 20/22
Speed correction 211 Shielded cable : On 3 points power
d<50m : AWG 16/22 « load sharing »
Speed regulation (*) 212 et 213 Shielded cable : 1826995 - 4 points
d<50m : AWG 16/22
Voltage regulation 1 214 et 215 Shielded cable : On 4 points power
d<50m : AWG 16/22 « Voltage regulation »

Voltage regulation 2 241 et 242 1826979 - 2 points

(*) Required : Black short 4mm² cable between module chassis and primary speed module
ground.
The shielding of the shielded cables must be connected on each end of the cable.

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7.4 Interconnexion
Interconnection with other devices :

Other devices Interconnexion

PC computer Via ETHERNET cable, Category 5 and 80
m maximum on IEC 8802-3 Ethernet bus,
compatible 10/100 BASE-TX
Generator Management system, in Terminals 203 to 205
particular KERYS System By specific shielded CAN bus cable of 300
m maximum on the CAN bus n°1
Other generator set regulation modules Terminals 206 to 208
with the same reference or 31613555701 By specific shielded CAN bus cable of 300
and 31613584001 modules m maximum on the CAN bus n°2

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8 Module measurements accuracy

Un = 100/400VAC (+/-20%), Fn = 50/60Hz (+/-1Hz), 0.2In < I <1.2In
Balanced three-phase grid ; Cosine θ inductive from 1 to 0.7, Cosine θ capacitive
from 1 to 0.9
Ambient temprature : 25°C +/-15°C
1
Typical accuracy
Measurement type Accuracy class
in %
RMS phase-to-neutral <0.5% Class 0.5
RMS phase-to-phase <1% Class 1
2
Frequency <0.5% N/A
RMS phase current <1% Class 1
Power factor <2% N/A
True power / Active energy <1% Class 1
3
Reactive power / Reactive <1% Class 1
3
energy
Apparent power / Apparent <1% Class 1
energy
1
Typical accuracy obtained by design
2
Set Specifications from 40Hz to 70Hz
Cosine θ from 0.93 to 0.7
3

Reminders about the accuracy of current transformers :

A measurement Current Transformer (CT) is characterized by its accuracy class
Depending on the load, the error is expressed in % of full In scale.
Load depending on In 0.2 In In 1.2 In
Error for a class 0.5 TC 0.75% 0.5% 0.5%
Error for a class 1 TC 1.5% 1% 1%

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9 Maintenance
Servicing of the module must be carried out by SOREEL.
SOREEL cannot be held responsible for faults caused by damage, unspecified operating
conditions or failure to observe good practice.
Ensure that the product is being used in line with the specifications.
A damaged or degraded regulation module must be replaced immediately with a new
SOREEL module with the same part number, by personnel qualified to carry out the
operation

important : For each intervention on the product, it is essential to write it down the
software version (On the label stick on the front of the module in the free space at the right
of the RJ45 Ethernet connector) as shown below :

V3.05a 26/05/2010

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10 Troubleshooting assistance
10.1 Identification of diagnostic LEDs
Ref LEDs Description
1 Power LED . Green : The module is correctly powered
. Off : The module is not powered
2 CAN bus 1 Communication LED . Quick Flash green : The CAN
3 communication is consistent.
Voyant de communication bus
CAN 2 . Steady green : No CAN communication
. Off : No CAN communication
4 ETHERNET communication link . Yellow : Operational Ethernet link
LEDs . Flash green : Ethernet network activity
5 Activity LED . Flash green : Correct operation
. Steady green or Off : Safety shutdown due
to software fault
6 U2 Voltage detection LED . Steady green : Voltage presence and right
rotating field
7 . Steady red : Voltage presence and wrong
U1 Voltage detection LED
rotating field

1
2
3

7 6 5
4

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10.2 Troubleshooting
First of all : Check all the wiring
Noted problem Possible cause Potential solution
CAN No 1 ETHERNET . Incorrect module Address . Check that the address of
communication is . BOOT Mode « ON » the module is correct
impossible . Check that the BOOT mode
is « OFF »
. Restart the module
CAN No 1 and/or No 2 . Incorrect terminating . Check the impedance of the
ETHERNET resistor CAN bus communication,
communication is after having disconnected the
impossible power supply of all the
modules connected to the
CAN bus
. Check that the position of
terminating resistors is
correct
ETHERNET . Incorrect IP address of PC . Check the network
communication is computer configuration of your PC
impossible computer
Measurements are . Incorrect connection of the . Check the connexion of the
inaccurate or do not measurement terminals measurement terminals
match the expected . Check the wiring of VT and
measures. CT
. Incorrect parameters of VT . Check the set values for
and / or CT these parameters
VT = Voltage Transformer CT = Current transformer

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